Below
are some pictures of my Carving Studio and woodworking shop.
I teach fish carving classes from time to time in
the upper level of my shop. When I am not teaching upstairs I use the
many carving stations as specialized areas to carve and paint my
commissioned carvings in progress. The lower level of the shop is used
for larger scale projects.
Lower Level - Fabrication Area
View
walking in from the lower level entry door looking SW. Large open work area
used for woodworking projects and large fish carving commissions. I
installed halogen and incandescent track lighting on both levels which gives
me gives me a multitude of pinpoint lighting options for whatever projects I
am involved in. Since I spend a great deal of time in my shop I built in
many creature comforts, air conditioning, heat, insulation, soundproofing,
bathroom w/hot and cold water, microwave, refrigerator, drinking fountain,
telephone, cable TV both levels, Stereo, computer network w/internet access,
home/shop intercom, security cameras, infrared and motion alarm system,
backup generator, halon fire suppression, 3 independent air filtration
systems, eye wash station and a 2 direct vent spray booths.
Looking
west from the center of my shop. Cabinets and countertops provide ample
storage and work space. Centered on the shop ceiling is the lower level air
filtration system, 4000 CFM Electrostatic Filtration scrubs all the air in
my shop and studio five times per hour.

Looking toward the south wall of the shop.

Looking east from the center of the
shop you see the bathroom and stairwell to my upper level carving studio.

My SuperShop™
Multi-Use lathe, Bandsaw and Arc/Gas Welding Station with overhead accessory
console.
My
homemade 4000 CFM Electrostatic Air Filtration System. Air is pulled
through the three washable electrostatic air filters into the blower housing
and routed through a air plenum between joists discharging the filtered air
upstairs into my studio through yet another filter. I designed and built
this system to achieve two goals, first the obvious...clean the air in my
shop quickly, second to circulate the warm air that rises into my studio
back to the lower level. By discharging air at a high rate upstairs into my
studio the vacuum left behind as the air leaves the lower level pulls clean
warm air down my stairwell, through my shop and back through the filters
again. This helps keep the entire shop warm in the winter and cool in the
summer. It also keeps my upper level studio pressurized with clean air, so
any airborne dust or paint fumes are quickly swept away as new clean air
enters the shop at 4000 cubic feet per minute! No matter how much airborne
dust I generate in the shop the air is clean in less than a minute! And best
of all the blower motor used is silent. When the filters become dirty I
just have to simply remove them, and wash them out with a garden hose. The
whole cleaning process takes less than 10 minutes and only needs to be done
once a month.

Looking from the center of the shop towards the
stairwell upstairs.
Upper Level - Carving Studio / Classroom
Simons
hangs out with me all day no matter what I am working on. We raised
him from a baby (4 weeks old) and he has spent so much time with me carving,
fishing, or whatever the family is doing he is right at home in the shop or
on the water. Simon is now 6 years old and has seen more carving and
fishing time than any other Macaw alive!
Looking
west from the entry of the studio. The freestanding 18'x7' U shaped
workbench provides space for 10 carvers when I am teaching carving classes
or myself to work all day in comfort. The workbench is another of my silent
air filtration innovations, a closed system with a 6100 CFM silent blower
pulling air through the bench top inlets. Each work area has a 4"x12" air
inlet pulling air from the work area and discharging it into a filter box at
the far end of the bench. By the time the dust filled air reaches the
filter box 90% of the dust has fallen out leaving little for the final
filters to deal with. The entire bench is a dust collector. With two
service panels at either end of the bench I can easily clean the settled
dust from within the bench as it builds up.
Glass
paneled figured maple cabinets line both walls housing mold making and
casting materials, paints, equipment, supplies, reference castings, tools
and other carving / painting related items. Along the ceiling is a mixture
of Florescent, Halogen, and Incandescent lighting to aid in carving and
painting operations. Natural daylight fluorescents light the studio while
independent incandescent and halogen track lighting provide directional
accent lighting to help during the carving phase by creating shadows. The
lighting in my studio is second to none!
Each work area has a bar stool, raised
foot pedal ledge, dust collection inlet, rubber tool mat, electrical outlet,
ceiling mounted powercarver chain, adjustable overhead lighting and a
converter to change the table top dust collector into a lap style dust
collector. Each carver has 40" of bench top work area to use.

Looking from the far corner of my
studio towards the stairs. My carving equipment is mounted on the ceiling
in a sliding track that allows me to walk up and down the center of the work
bench while carving.
Looking
from my carving seat in the middle of the workbench. Simons perch where he
spends a good part of the day sharing my food and shredding scrap pieces of
wood. In the upper right is my TV, below that is an X-Ray reader that I use
to draw patterns, on the far right is my awards cabinet and reference book
collection. Centered over the stair banister is my reference aquarium which
houses live models of fish being carved when possible, below that my
refrigerator, coffee maker and clay warmer. Left of the aquarium on the
back wall is the air conditioner and vacuum former. Far left is my painting
bench and wall mounted spray booth.
The
same tracking used in hospital curtains runs the length of my studio ceiling
where I hang carvings in progress. Roller bearing hooks provide a fast and
easy way to position and hang my work. I simply clamp a hemostat clamp top
a fin and hang it up. High ceiling keep you from walking into overhead
fish.
55 Gallon Reference Aquarium.....a
live fish can answer more anatomy and painting questions than a ten foot
stack of reference pictures.

Reference books, finished carvings and some of the
major awards I have collected over the years.

Heated, resin curing case keeps my
carvings dust free while the resin water splashes cure off.

CO2 airbrush bottle and HEPA air filtration system.
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